Internal Laser Cladding Machine

Internal Laser Cladding Machine is a special equipment for metal material cladding using laser technology, which is widely used in aerospace, energy, automobile, shipbuilding, electronics, chemical industry and other fields.

 

The product is a specialized machine used for the surface modification and repair of cylindrical objects. The equipment uses laser cladding technology to create a metallurgical bond between the substrate and the coating material, resulting in a high-quality, dense, and uniform coating. This machine is specifically designed to operate on the interior of cylindrical objects, making it ideal for the repair and modification of hydraulic cylinders, pipes, and other cylindrical parts.

 

Specification Model	GS-RF-4000N	GS-RF-6000N	GS-RF-8000N	GS-RF-12000N
Laser Power	4000W	6000W	8000W	12000W
Cladding Head	Internal high speed Cladding Head / Inner-wall Wide Band Cladding Head
Cladding Nozzle	high speed cladding: Ring Nozzle
	Traditional cladding: Wide-band nozzle, three-beam nozzle
Powder Feeder	High speed cladding: Precision pneumatic powder feeder
	Traditional cladding: Gravity powder feeder
Cladding Mode	high speed cladding: The powder absorbs 80% of the laser energy before entering the molten pool, and the substrate absorbs 20% of the energy
	Traditional cladding: The powder absorbs 20% of the laser energy before entering the molten pool, and the substrate absorbs 80% of the energy
Movement Mechanism	4-axis linkage laser cladding machine tool (customizable)
	Robot Arm (customizable)

 

Internal Laser Cladding Machine has the advantages of high efficiency, high precision, no pollution, no contact, and automation. The laser beam can be precisely controlled, enabling fine repair and coating of inner holes with excellent cladding quality and formability. At the same time, the equipment can also avoid defects such as heat-affected zones and thermal cracks that may exist in traditional repair methods, effectively improving the repair effect and material performance.

 

The advantages of the Internal Laser Cladding Machine include:

 

1. Precision: achieve high precision in the deposition of material, allowing for accurate repairs or modifications of parts with minimal material waste.

 

2. Speed: operate at high speeds, allowing for rapid repairs or modifications of parts, reducing downtime and increasing productivity.

 

3. Versatility: the machine can be used to deposit a wide range of materials, including metals, ceramics, and composites, allowing for a variety of repair and modification applications.

 

4. Quality: can produce high-quality, dense coatings with minimal porosity, resulting in improved mechanical properties and longer-lasting parts.

 

5. Automation: can be integrated into automated systems, allowing for efficient, continuous production of parts with minimal manual labor.

 

6. Minimal Heat Input: It operates with minimal heat input, reducing the risk of distortion or damage to the part being repaired or modified.

 

7. Cost-effective: It is a cost-effective solution for repairing or modifying parts, as it can extend the life of worn or damaged parts, reducing the need for costly replacements.

 

Project: Laser Cladding of Cylinder Inner Wall for High-Performance Engine by Internal Laser Cladding Machine

 

Objective:
To improve the wear resistance and extend the lifespan of a cylinder used in a high-performance engine by laser cladding its inner wall with a high-performance material.

 

Background:
Cylinder wear is a common problem in high-performance engines, particularly those used in racing cars and motorcycles. The constant friction and heat generated during operation can cause the cylinder to wear out quickly, leading to a loss of power and efficiency. Laser cladding can be used to add a layer of high-performance material onto the inner wall of the cylinder to improve its wear resistance and extend its lifespan.

 

Solution:
The project involved laser cladding the inner wall of the cylinder with a high-performance material that is suitable for the high temperatures and pressures generated by the engine. The laser cladding process used a CO2 laser to deposit a layer of nickel-based alloy onto the inner wall of the cylinder. The nickel-based alloy has excellent wear resistance properties and can withstand the high temperatures and pressures generated by the engine.

The laser cladding process was carried out in a controlled environment to ensure the quality and consistency of the coating. The cylinder was first cleaned and prepped to remove any contaminants from the surface. The laser was then programmed to deposit a layer of nickel-based alloy onto the inner wall of the cylinder using a precise and controlled process.

 

Results:
The laser cladding process successfully added a layer of nickel-based alloy onto the inner wall of the cylinder, significantly improving its wear resistance and extending its lifespan. The cylinder was tested in a high-performance engine and showed a significant increase in power and efficiency.

 

 

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http://www.guoshenglaser.com/